Workshop Introduction
Production Capacity and Robust Supply Chain System
Our factory spans over 10,000 square meters with an annual production capacity of 100,000 units, including agv drive wheels, motors and Controllers. We have established a strategic collaboration network with 100+ core suppliers, maintaining precise control over the inventory turnover rate of key components within 7 days, thereby achieving a global on-time order delivery rate exceeding 99.2%. Leveraging the MES digital system, we implement full-process visual management from raw material procurement to finished product delivery, ensuring flexible production and rapid response to customized demands, thus providing an efficient and stable supply chain guarantee for the market.
Precision Machining Workshop
The workshop is equipped with multiple five-axis CNC machining centers and coordinate measuring machines (with an accuracy of ±0.01mm), focusing on the high-precision machining of core components for PLT drive wheels. This includes the machining and inspection of critical components such as planetary gears and harmonic reducer housings. With gear tooth machining precision reaching ISO 5 level, these components ensure durability exceeding 20,000 hours in heavy-load AGV and special vehicle applications, meeting the demands of high-intensity industrial use.
Assembly Workshop
Led by a team of over 10 senior technicians with an average industry experience of more than 10 years, the assembly process strictly follows ISO 9001 standardized operating procedures. Key technical processes include laser calibration for motor-reducer coaxiality, dynamic clearance fine-tuning for brakes, encoder signal coupling testing, and linear calibration of torque sensors. Each assembled drive wheel undergoes 100% online quality inspection, ensuring a first-pass assembly success rate of up to 99.8%, thereby guaranteeing product reliability from the source.
Testing Workshop
The testing workshop is equipped with specialized equipment, including high-low temperature cycling chambers (-30℃ to +70℃), salt spray testers (conducting 1000-hour neutral salt spray tests), and dynamic load testing platforms. It systematically performs 12 comprehensive performance validations, including 72-hour continuous full-load testing (150% rated load impact, current fluctuation < ±5%), temperature-rise–efficiency curve analysis (motor temperature rise ≤65K, efficiency ≥92%), IP65 protection level verification, and noise testing (≤55dB no-load, ≤68dB full-load). All drive wheels, controllers, and related products must meet stringent quality standards before leaving the factory, ensuring high reliability for our customers.
Mob: +86-513-82104870
E-mail: jimmy.tang@shtongpu.com
E-mail: info@bicontrols.com
Address: Building 63, No.2699, Binjiang Street, Binjiang Avenue, Haimen District, Nantong City, Jiangsu Province
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